E-lesson

OLTC Course – e-lesson #1: On-load tap-changer basics

Basic level Free
Free Basic level

Hosted by: Raka Levi

e-lesson #1 – On-load tap changers basics

Key focus

To understand the operating principles, construction concepts, and voltage-regulation role of on-load tap changers in power transformers operating under dynamic load conditions.

Lesson description

This lesson introduces the fundamentals of on-load tap changers (OLTCs) and explains their role in maintaining voltage stability in modern power systems. It reviews the principles of voltage regulation through transformer taps and explains how OLTCs perform tap changes while the transformer remains energized and under full load. The session compares resistor- and reactor-type tap changers, discusses make-before-break switching principles, and introduces key construction elements such as diverter switches, selectors, reversing switches, and series transformers. Particular attention is also given to OLTC placement, switching technologies, regulation arrangements, maintenance considerations, and the operational challenges associated with reliability, diagnostics, and transformer protection.

Learning outputs

  • Explain why on-load tap changers are required for voltage regulation under varying system-load conditions. • Distinguish resistor-type and reactor-type OLTC designs and explain their operating principles and switching characteristics. • Identify the main OLTC components, including diverter switches, selectors, reversing switches, and series transformers. • Describe the make-before-break switching principle and explain how circulating-current limitation is achieved during tap transitions. • Assess the main operational, diagnostic, and maintenance challenges associated with OLTC reliability and transformer performance.

Also, we will present three types of regulation, and try to understand what is written on the OLTC nameplate.

Key takeaways: Tap-changer definitions, OLTC, DETC, principle of operation and patented procedure, resistor and reactor constructions, three types of regulation, understanding the OLTC nameplate

Keywords: tap changers, OLTC, regulation, transformers

 

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About the author

Raka Levi

Raka Levi

Levico, Inc.

Electric-power engineer with over 30 years of technical experience in the field of asset management, condition assessment, power instrumentation, diagnostics and monitoring, tap-changer testing, and consulting services. Director of Levico, Inc. a consulting company in the USA.

Over the last nineteen years operated from offices in Boston USA, Belgrade Serbia, Barcelona and Madrid, Spain to provide customized service to clients on all continents. Principle of operations – expert and consultant to multiple companies.

Education: Dr. Sci. in the field of HV computerized condition assessment for circuit breakers at U. of Belgrade, and Master of Engineering in Electrical Power from the Rensselaer Polytechnic Institute, Troy – New York.

Affiliations: Senior Member IEEE (USA), past vice-chairman of the IEEE working group for revision of IEEE standard C57-152