E-lesson

Unlocked by SGB Smit: Design of power transformers – e-lesson #4 – Fundamentals of thermal design

As the official sponsor of this lesson, SGB SMIT GmbH will give their presentation during the live session.

Basic level Free Friday, 21 November 2025, 2:00 PM TZ Europe/Zagreb
Free Basic level

Hosted by: Aleksandar Lojpur / Basic level

As the official sponsor of this lesson, SGB SMIT GmbH will give their presentation during the live session.

This lesson provides a basic understanding of the key principles in thermal design for power transformers. We will cover the main heat sources within a transformer, including winding and core losses, as well as additional losses from stray flux. The three modes of heat transfer – conduction, convection, and radiation – will be explained in the context of how heat is dissipated from the transformer. Various cooling methods used in transformers will be discussed, along with the terminology used to describe the thermal image. Determining the winding hotspot temperature is critical, and we will explore both estimation models and direct measurement techniques. Temperature rise limits based on normal service conditions will also be reviewed. By the end of this lesson, you will have a solid foundation in the fundamentals of thermal design for reliable transformer operation.

The content of this lesson is fully vendor agnostic but it is sponsored by SGB Smit. 

About the author

Aleksandar Lojpur

Aleksandar Lojpur is a Master of Electrical Engineering, having obtained the degree at the Faculty of Electrical Engineering and Computing at the University of Zagreb, Croatia.

In the period from 2014 to 2021 he performed the duty of Head of Electrical design at the Končar Power Transformers Ltd., a joint venture of Siemens Energy AG and Končar, while from 2019 to 2020 he was a lecturer at the Postgraduate Specialist Study in Transformers – Transformer Design at the University of Zagreb, Faculty of Electrical Engineering and Computing.

His most notable projects include 200 MVA autotransformer with phase shift regulation for Croatia, 560 MVA, 550 kV single phase autotransformer for USA; 1,000 MVA, 420 kV autotransformer for Norway; 200 MVA and 350 MVA network transformers for solar power plants for Spain design verification and more.